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01Define the assembly state
Use the controlled work instruction for the current step.
Check the visible assembly before the next step
An assembly can contain the right parts yet show a visible configuration error. Validate the state expected at a particular step and product revision, then use operator inspection for connections, seating and other details the image cannot establish.
Confirm detector support, camera suitability and the proposed event workflow before deployment.
Review assembly-state inspection
Example
Without IVISIONStandard CCTV feed
With IVISIONIllustrative event overlayThe Process
How It Works
Review presence, order and placement in context Help teams investigate visible assembly mismatches before they become concealed.
01
02Validate visible differences
Test correct assemblies and relevant known errors.
03Review the mismatch
Check whether the item is ready for inspection and correctly presented.
04Verify and correct
An authorized operator follows the rework and inspection procedure.
Explore Your Options
Explore Related Capabilities
| Dimension |  Assembly-error detection |  Missing-component detection |
|---|---|---|
| Observation |  Visible arrangement of components at a specified assembly step. | Presence or apparent absence of a specified component in a defined view. |
| Event criteria | A supported comparison identifies a candidate configuration mismatch. | The expected visible component is not found under validated criteria. |
| Monitoring setup | Define step, variant, orientation and approved state examples. | Specify the component, assembly variant and inspection position. |
| What it cannot establish | Video does not establish hidden connections, torque, internal fit or functional performance. | Not visible does not necessarily mean absent; hidden parts and electrical function remain unverified. |
| Practical outcome | Help teams investigate visible assembly mismatches before they become concealed. | Help operators investigate an apparently incomplete assembly before the next step. |
Illustrative demonstration
Review The Event.
Understand The Context.
Example footage and simulated events explain the review workflow. They do not measure detector performance.
Sites overview
Example Activity
No matching events.
Related Scenarios
View More
Production MonitoringMissing-component detection
Check required visible part presence.
Read More
Production MonitoringIncorrect-component detection
Verify that the visible component type matches the build.
Read More
Production MonitoringIncorrect-position detection
Inspect a specific placement condition.
Read MoreEXPLORE WHAT’S POSSIBLE
What Can You Do With Assembly-error detection?
01 / 04 · ASSEMBLY-ERROR DETECTION
Electronics
A cable route can be visibly incorrect.
Example event: The route differs from the validated assembly example.
Operator response: Inspect against the work instruction before closing.
Practical value: Focus review while the route remains visible.
Discuss this capability
02 / 04 · ASSEMBLY-ERROR DETECTION
Mechanical assembly
Correct parts can be assembled in the wrong arrangement.
Example event: A candidate configuration mismatch is flagged.
Operator response: Verify the build step and positioning.
Practical value: Support in-process correction.
Discuss this capability
03 / 04 · ASSEMBLY-ERROR DETECTION
Consumer products
The expected visible state varies by model.
Example event: The assembly differs from the selected model reference.
Operator response: Check the variant before deciding on rework.
Practical value: Make model context explicit.
Discuss this capability
04 / 04 · ASSEMBLY-ERROR DETECTION
Deployment review
Show all features needed to distinguish the expected assembly state.
Visibility: Hands, tools and incomplete work can create apparent errors.
Configuration: Validate inspection timing and supported configuration comparisons.
Privacy: Focus records on product quality rather than worker evaluation.
Human review: Operators verify hidden and functional requirements separately.
Discuss this capability
Frequently asked questions
Assembly-error detection, Explained.
Compare a visible assembled state with the expected configuration at a defined step.
Does it confirm bolt torque?
No. Torque requires an appropriate tool or measurement record.
Can an incomplete task trigger an error?
Yes. The inspection point must be defined and validated.
Does correct appearance prove a connection works?
No. Functional testing remains necessary.
Can revisions share one reference?
Only if validated; controlled revision differences must be represented.
Find your fit
What are you trying
to achieve?
Help teams investigate visible assembly mismatches before they become concealed. For Assembly engineers, In-process inspectors.
Workflow to discuss
Assembly-error detection + Inspect the assembled configuration rather than presence alone.
